The following options are available for all ZSK Technical Embroidery Systems which guarantees a significant degree of automation
Two supply systems can be installed on each laying head. Each supply system can take wire or fiber rolls up to 10kg.
The advantage to supply wires and fibers from big rolls bears the disadvantage that the materials has to be guided to the zig-zag layer by pipes and that limits the possible rotation to 360 degrees. Because of this limitation wires could not be laid in spirals for example.
ZSK has solved this problem by an automatic unwinding function!
The change between two different medias like two different wires or fibers and wires is fully automatic. (Patent pending.)
The pneumatic trimming system cuts all kind of fibers and even stronger wires.
If a laid wire is hit by the needle the machine stops and indicates the affected laying head. The defective part can be marked to be sorted out.
In many sectors like in the production of car seat heating systems this function is obligatory.
All electronic devices of a ZSK laying machine are protected against carbon dust.
A very flat designed clamping and stretching system for the carrier material.
The carrier material is automatically pulled through from roll to roll, back to front. The automatic pull through system is available for all one head laying systems.
In case of multi head laying systems (up to 11 laying heads) the carrier material is pulled through from left to right. In connection with a pneumatic clamping and stretching system and the motor supported roll up the loading time takes less then 2 minutes.